Berry Intellitrack Paw
Sync System
Precision bird-to-paw identity tracking
Increase Yield. Reduce Unnecessary Rejects.
Track Every Bird in Line.
The Berry Intellitrack Paw Sync System electronically maintains the identity relationship between each carcass and its paws throughout inspection and processing. When an inspector identifies a qualifying condition, only the paws associated with that exact bird are diverted at the paw harvester.
IN-LINE
Continuous tracking, not batching
TARGETED
Small, precise rejection window
CONNECTED
Ethernet diagnostics and support
How the System Works
01
Detect
Top sensors monitor trolley or shackle position; lower sensors verify bird presence.
02
Synchronize
The PLC assigns and advances a tracking record through picking, rehanger and evis stations.
03
Inspect
Inspector pushbuttons electronically tag the exact carcass for a qualifying paw rejection.
04
Recover
At the paw harvester, only the matched paws are diverted while acceptable product continues.
Why Intellitrack
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Maximum Recoverable Yield
Rejects are limited to the smallest practical window instead of sacrificing a large batch.
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Positive Identity Control
Bird, shackle and paw counts are continuously compared through each tracking transition.
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Fast Troubleshooting
The HMI displays station status, count differences, alignment warnings and communication faults.
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Expandable Architecture
Available for single-line or one-picking-line/two-evis-line arrangements.
Ethernet-Based Control
- Non-contact photoelectric and inductive proximity sensors
- Ethernet-based distributed I/O and central PLC tracking
- Live sensor heartbeat and fault diagnostics
- Touchscreen setup, calibration, alarms and station counts
- Secure remote support through a firewall/router appliance or the customer's VPN
- Designed to support USDA FSIS Directive 6210.2, Revision 1 (05/03/05)